Industrial Air Compressor

Overview of Industrial Air Compressor

An industrial compressor is engineered to work in large industries and manufacturing companies. When buying one, it is essential to ensure that you get the most ideal one for your plant. With so many options in the market, you cannot select what to buy without checking more than the physical appearance of a compressor.

An excellent air compressor industrial should not only meet your business needs but also keep management costs as minimal as possible. Your equipment must also have enough power and be safe to use.

It is the little things people overlook that end up bringing huge losses. Before you step outside to buy a compressor for your industry, evaluate the needs, and consider possible concerns so that you know exactly what to buy.

You shouldn’t leave any stone unturned; get to know everything about air compressors before you invest in one. Here is a buyer’s guide that will help you make the best choice whether you are looking for a new or used industrial compressor.

Types of Industrial air compressors

Image Source：Sollant Compressor Manufacturer (China).

Most industrial machines are large, but for small industries, they can have a small portable air compressor. For you to buy the right system, you must know the different types of compressors available and their basics and features.

This helps you make an excellent choice that will not affect its application. Here are several types of air compressors that you can buy for your plant.

• Variable speed compressor
• Fixed speed compressor
• Reciprocating compressor
• Rotary vane compressor
• Centrifugal compressor
• Turbo compressor
• Two-stage compressor
• Single-stage compressor

Factors You Must Consider When Buying an Industrial Air Compressor

Images Source: industrial air compressor project.

Factors You Must Consider When Buying an Air Compressor for Industrial Use

The intended use of the air compressor is the number one factor to consider when buying this equipment. You must also make sure it will work with other tools that you already have.

For efficiency, you shouldn’t buy the latest model, or the most expensive air compressor you can afford, instead consider it’s suitability for your business. Below are some of the vital factors that you must put in mind when shopping for an air compressor to use in any industry.

• Indoor or outdoor

When buying a cheap China industrial compressor, you have to consider where you want to use. Is it an indoor or outdoor use compressor? Depending on the intended application, you must also make sure it’s portable primarily if your work involves a lot of movement.

You will find compressors that meet your needs, and all you need is to select what suits you. However, you must know that a portable industrial air compressor is not as powerful as stationary ones. But, you can still find industrial compressor manufacturers with quality equipment for outdoor use.

If you want a stationary compressor that will remain outside, consider protecting it from weather elements. Besides, most industrial environments are severe and will harm your compressor, so get protection to help maintain your compressor or buy one with in-built protective features.

• Drive system

The drive can either be diesel or electrically powered. You choose which one to buy depending on your location and the role you would like the compressor to play. Electrically powered air compressors are cheap to run and maintain.

But they can only be used where there is a reliable power connection. If you have to work in remote areas, a diesel-powered system will come in handy.

You may also consider VFDS or variable frequency drive; these machines adjust the power according to the task at hand. It does this by changing the input voltage and frequency of the motor, which ends up reducing energy costs. But, this drive cannot withstand harsh working environments.

 

 

• Cubic Feet per Minute

The CFM of any industrial compressor for sale is essential. It helps you choose a machine with enough power for your work. It shows the amount of airflow the equipment can produce.

For you to know the perfect CFM for your plant, add up all your tools requirements, and buy a machine that can meet their power needs. But it should be 30% more than what your tools need to guarantee your efficiency.

• PSI

PSI means pounds per square inch and refers to the pressure a compressor is capable of producing. Sometimes it is also called PSIG or pound-force per square inch gauge.

The best air compressor should have a PSIG that matches or is slightly higher than what your top power-consuming tool needs(usually 100 to 300 psi industrial air compressor). But don’t add all the tools power to know the PSI like you do when determining CFM.

• Horsepower

Horsepower tells you how much a compressor can do, but you must consider the PSI and CFM first before determining how much horsepower you can find. While some buyers tend to think high HP makes an air compressor better, this is far from the truth. You will find an air compressor industrial with lower HP working better than one with high HP.

High HP means more CFM, and it consumes more power. This is why you should know how much compressed air you need. Buying a bigger machine that you need may cost you more than your business can be too expensive.

It will require more energy to run, a lot of money to buy, and its repair and maintenance costs will also be high.

• Electrical requirements

Your power supply can determine the industrial electric air compressor you can buy. However, most industrial plants have three-phase electricity making it possible to buy an air compressor that meets your needs regardless of how powerful it may be.

You can ask a professional electrician to help you know the electrical requirements of a machine and assist you in selecting one that will work well in your facility.

 

 

• Tank Size

An air compressor storage tank is one of the physical features you should consider. If your work requires a lot of pressurized air, you should go for a large tank.

You are not only assured ready compressed air for use but also to meet your needs. The receiver tank comes in handy when the demand for pressurized air is higher than what your compressor can produce.

If your business requires pressurized air in short periods, a small tank will be fine. The Tanks come in two designs, vertical and horizontal. You can choose any of them if space is not a problem. But for small facilities with limited space, a vertical tank is the best.

• Costs

If you are a distributor and expect to find an industrial air compressor for sale, the cost is another essential factor that you cannot overlook. Looking at the specs needed by your business can make you settle for an expensive machine.

However, there is a way to keep the cost within your budget, know more about industrial air compressor prices, avoid buying a compressor that is too powerful than what you need, and at the same time, a compressor without enough power will be a waste of money.

While cost is an essential factor, you should not compromise quality. You can go through a reliable industrial compressor price list, but avoid going for the cheapest.

Most of the expensive models will only cost you when buying, but in the long run, you save money and make more profits. A quality system will cost less to maintain and will not need regular repairs.

Consider more vital factors such as efficiency, life expectancy, and availability of the industrial compressor parts. These are the main things that will give you peace of mind as you use the machine and ensure durability, low maintenance cost, and reliability.

Features To Look For In Industrial Air Compressor

 

Every industrial air compressor comes with its unique features. If you are wondering, “Which compressor is used in industry?” you should know what features to look out for.

Each of them should have benefits for your industrial plant, so that before deciding that the machine is worth buying. Read on to know the features to look for and buy the right quality.

When looking for industrial air compressor solutions, especially equipment, durability is crucial. Look for an air compressor made of long last materials such as cast iron or steel.

A system that can resist corrosion wear and damage caused by harsh weather or work environment is ideal as it means the machine will work throughout the year without any repair interruptions.

• Components

The components of an air compressor include belts, drivers, motors, starters, and many others. Pay attention to these small components as they determine how your compressor will work.

Industrial compressor manufacturers can provide this information for free. You get to know what happens when some of the parts need replacements. You should not buy a compressor unless you are sure it’s durable, reliable, and easy to repair.

• Controls

The controls of a compressor should match the CFM of the machine and the air you need to be supplied. It can be either fixed-speed or variable speed control. If using fixed speed controls, the speed is constant, which the compressor’s power remains the same throughout.

However, in variable controls, you can adjust the speed according to demand for compressed air and slow when it’s low. It enables you to run your machine efficiently.

Before you settle for a compressor, take time to understand how it works and its features. You can choose between a digital and a manual controlled. You should also seek to know about industrial compressor supplies to help in future maintenance.

• Noise Reduction

No one wants an extremely noisy air compressor. Industrial compressor distributor association 2020 recommends you get information about the noise level of a compressor before you buy.

However, if you find an excellent quiet industrial air compressor, but the level of noise is too high, you can use a noise reduction system. The common one is an enclosure though it works for stationary air compressors. Think about your employees and work environment and select an acceptable level of noise.

• Cooling system

A cooling system prevents your air compressor from overheating. Industrial air compressor services include a lot of machine running, and this can easily make your compressor hot. Some cooling systems use water, air, and other oil to cool the compressor. It may also be an open or closed system and can use axial or centrifugal cooling fans.

If your industry requires dry compressed air, be sure to buy a compressor with a cooling system and a dryer. Remember to have sufficient ventilation for any cooling system that has to be used indoors.

 

• Structural Protection

If you buy a compressor to use outdoors, you should get adequate protection for it. Weather elements can destroy your machine within a few months.

Besides, even when using an indoor air compressor, it may also need protection from dust and debris. By protecting the critical parts of your compressor, you prevent an unnecessary breakdown and expensive repairs and parts replacement.

Having a study exterior material enhances the durability of a compressor. But make sure you know about your environment and where the compressor will be used most of the time before you select the ideal model for your company.

• Safety Features

An industrial air compressor must be safe apart from meeting your industrial needs. Some of the most reliable safety mechanisms include a mechanism to shut automatically in case an error occurs.

Another safety measure that you should not overlook is getting a guard to cover dangerous components. By using the right safety features, you protect your employees and your equipment.

Maintaining an industrial compressor

After getting an industrial air compressor price in Pakistan, and settling for one, you should know how to take care of your compressor. Here are some simple steps to do so:

• Check for signs of air and oil leaks daily.
• Know when to change the compressor’s oil.
• Verify that it’s operating at the right temperature to avoid ruptures.
• Always make sure all moisture is completely drained from the storage tank.

When buying an industrial air compressor, it is crucial to make the best choice. But, it is easy if you put in mind the factors above. also check the features, and it will help you make a sound investment by finding equipment that will definitely take your business to another level.

Any industrial compressor for sale is made to meet specific needs. Once you identify what your company’s needs are, you can find an air compressor made with excellent quality and high-performance for your plant.